Magaldi’s technology for a wet-to-dry conversion of the BA handling system in an Italian WtE plant

21 February 2017

Magaldi’s technology for a wet-to-dry conversion of the BA handling system in an Italian WtE plant

In January 2016, Magaldi Power SpA had been awarded a contract by ACEA - one of the leading Italian multi-utility firms - for the wet-to-dry conversion of the bottom ash handling system at San Vittore del Lazio waste-to-energy plant.
Designed to thermally convert about 400,000 tons per year of RDF (refuse derived fuel), the WtE plant is provided with 3x54 MWth combustion lines.
On the combustion lines #2 & 3, the bottom ash handling system was originally wet and equipped with two submerged “Apron-based” conveyors to handle the wet bottom ash from the discharge of the combustion grate to a temporary storage pit.
Magaldi retrofitted the twin combustion lines by installing its dry Ecobelt® WA technology.
Each combustion line is equipped with two Ecobelt® WA conveyors to extract and cool down by ambient air both the bottom ash and the siftings. Downstream the conveyors, the ash is conditioned by using a small amount of water to keep the dust down and allow a safe transportation to the metal recovery facility.

The main benefits from the installation of the Ecobelt® WA include:
- Zero water usage for the ash extraction and cooling process;
- Reduction of the costs for the ash transportation and disposal;
- Complete elimination of the costs associated to the water treatment;
- Recovery of ash sensible heat and chemical energy back to the boiler.

You are very welcome to have a look at Magaldi’s technologies on our YouTube Channel https://www.youtube.com/channel/UCKaOxa9hC71EsZYiKpGIU2g/playlists

News

LIVE WEBINAR | Industrial Heat Beyond Gas: Actionable Strategies to Reduce Gas Dependency, Electrify Thermal Processes and Leverage New Funding Models

27 October 2026

Volatile prices. Geopolitical exposure. Tightening decarbonization targets.Industrial heat is where the pressure is highest, and where the opportunity is biggest. Join our webinar to discover practical ways to reduce gas dependency and price-volatility exposure, explore what it takes to electrify thermal processes and industrial steam, and learn how energy flexibility can become a new revenue stream.We’ll also cover funding opportunities worth exploring, including the IF26 Heat Auction, and what it could mean for industrial players moving forward with their energy transition. 60 minutes. 4 experts perspectives. Actionable takeways.

Read More

News

Forging the future of bulk material handling and thermal energy storage: Magaldi and Koch Applied Solutions unite to revolutionize USA's heavy industry

18 September 2026

Magaldi Technologies LLC a subsidiary of the Italy-based Magaldi Power Group, has officially signed a strategic collaboration agreement with Koch Applied Solutions. This partnership combines technological expertise and boosts growth opportunities across the United States heavy industrial sector.

Read More

News

Khalifa University’s APEC Research Center Signs Agreement with Magaldi to Advance UAE’s Clean Energy Storage Technology

14 May 2026

Advanced Power and Energy Center to Lead Study on Deploying Magaldi’s Green Thermal Energy Storage and Power-to-Heat Technology across UAE Industrial and Utility Sectors.   Read more about the strategic agreement between Khalifa University and Magaldi, marking a significant milestone for industrial decarbonization in the GCC. 

Read More

News

People First: Waupaca’s Blueprint for a Modern, Safer Foundry

08 April 2026

Struggling with noise and dust? Read the full article and the exclusive testimonials from the Waupaca team in the March issue of Modern Casting to see how the US foundry transformed a high-risk sorting area into a safer, quieter environment - reducing silica exposure by 98% - creating a workplace where operators actually want to work.

Read More